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Extrusion Mold Temperature Machine _ Extrusion Roller Mold Temperature Machine
Extrusion die temperature machine, as the name suggests, refers to a device that controls the temperature of the roller, including heating, cooling, a
Product details
Function of Extrusion Roller Mold Temperature Machine
| basic function |
Optional Features |
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|---|---|---|---|
| ✅ | Display of outlet and return water temperature | 🉑 | Multi point temperature control, customizable units |
| ✅ | Heating power adjustment | 🉑 | RS485 communication enables automated management |
| ✅ | Automatic exhaust upon startup | 🉑 | PLC control, high reliability, strong anti-interference ability |
| ✅ | Computer PC board self optimizing microprocessor, PID automatic adjustment, simple operation | 🉑 | Timed power on/off and cooling function |
| ✅ | Hot water BY-PASS pressure relief circuit | 🉑 | Blowing up the return water function |
| ✅ | Adopting stainless steel integrated molding pipeline to reduce pipeline and rust scale | 🉑 | Explosion proof design for electrical control cabinets and pipelines |
| ✅ | The electric control box is detached from the main body, with good insulation effect and long service life of the electrical appliances | ||
| ✅ | Imported electrical accessories: WEST, ABB, CARLO, LS, SCHNEIDER, SIEMENS, OMRON, etc | ||
| ✅ | The safety protection and fault display system is complete, and maintenance and upkeep do not require professional personnel |
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Advantages of Extrusion Roller Mold Temperature Machine
🔰 Safety and Environmental Protection 🔋 Efficient and energy-saving 💎 Excellent quality 🎯 High precision
Extrusion die temperature machine, as the name suggests, refers to a device that controls the temperature of the roller, including heating, cooling, and constant temperature functions. There are many devices that require heating and constant temperature of the rollers, such as three roll and five roll calenders, laminating machines, laminating machines, and so on. The extrusion mold temperature machine is mainly used for shaping and extruding various components such as tire tread in tire production; The shaping and extrusion of various cross-sectional products such as rubber tubes, rubber sheets, rubber sheets, conveyor belt core rubber, and cover rubber; Continuous coating of products such as wires, cables, and rubber hoses; Replace the open mill and supply rubber to the steel wire (fiber) curtain calender and radial tire liner calender. The temperature function of the extruder roller die in Xingde can effectively ensure the quality stability of various extruded rubber materials. Using imported accessories, PID automatic adjustment, temperature control accuracy can reach ± 1 ℃, safe and energy-saving! (Single) Xingde Machinery absorbs advanced technologies from both domestic and international sources, optimizes European design concepts, and offers a complete range of extruder die temperature machine models at competitive prices! The extrusion die temperature machine has over 15 safety protection systems and uses stainless steel pipelines to reduce rust and save energy! Imported first-line brand accessories, low failure rate of extruder die temperature machine, high stability!
| 🔰 Safety and Environmental Protection | 🔋 Efficientenergy conservation | 💎 Excellent quality | 🎯 High precision |
havePhase sequence, pressure, liquid level monitoring, overload and overtemperature alarm, automatic power-off and low-pressure dry burn protectionWait, make sure it is safer during use. The medium is water or thermal oil, heated by electric energy, environmentally friendly and pollution-free. |
Seamless pipelineOptimize design, reduce pipe resistance and dirt, and then go throughSpecial insulation treatmentThe heat transfer of water itself is fast, so it can be reusedSpecial heating tubeHigh thermal efficiency, faster heating speed than ordinary, energy-saving. |
Adopting Swiss ABB Carlo， Crydom in the United States, WEST in the United Kingdom, Schneider in France, SIEMENS、 SPECK and others from Germanyimport brandAccessories, the entire system can achieve PID regulation for heating and cooling. Optimize production processes and obtain quality system certifications such as ISO9001 and CE to ensure product quality. |
The choice of mold temperature depends on the properties of the material, the size and shape of the product, and the mold structure, especiallyControl accuracy.The mold temperature directly affects the filling of the melt and the cooling of the product, and is an important factor in determining the molding cycle and product quality. Xingde'sAccuracy controlled within ± 1 degreeEnsure the improvement of finished product quality and automated production. |
The function and principle of extrusion roller mold temperature machine
The temperature of the mold plays a decisive role in the quality and extrusion time of the extruded parts. The mold temperature affects surface quality, fluidity, shrinkage rate, injection cycle, and deformation. For thermoplastic materials, a higher mold temperature usually improves surface quality and flowability, but prolongs cooling time and extrusion cycle; A lower mold temperature will reduce the compression of the workpiece inside the mold during injection molding, but it will increase the compression rate of the extruded part after demolding. For thermosetting plastics, a higher mold temperature usually reduces cycle time and improves the surface smoothness of the workpiece. Plastic products may exhibit defects such as shrinkage, bubbles, silver lines, deformation, cracking, and uneven surfaces during the molding process. The main reasons for these defects are the unstable mold temperature before molding and the inability of the mold temperature to reach the effective molding temperature during the molding process. Engineering plastics such as PC, PA, PBT, etc. have relatively high temperature requirements, and the heat generated by the extruder itself cannot meet the necessary excellent temperature during its molding processIn plastic extrusion, the effect of the mold temperature control machine directly affects the quality of the extruded product. According to different extruders, unified temperature control or segmented temperature control can be adopted. The dedicated mold temperature control machine for extruders solves the residual stress and shrinkage rate on the surface of the product and ensures the stability of product quality. According to the extrusion theory, analyze the temperature distribution of each section of the extruder. Based on the different positions of each heating section, the extruder temperature controller adopts different temperature controls. The intelligent PID temperature control system uses PLC as the control core to achieve the requirements of temperature control. The extruder works smoothly, with a temperature control accuracy of ± 1 ℃ and dual PID control for heating and cooling.
Extrusion Mold Temperature Machine _ Type of Extrusion Roller Mold Temperature Machine
There are two types of models available for use in the plastic extrusion industry, namely water temperature machine and oil temperature machine, which need to be selected according to actual temperature control requirements. The functions of the two are the same. The water temperature machine heats up relatively faster than the oil temperature machine, but its high operating temperature is not as high as that of the oil temperature machine. Generally, water is used as the heat carrying circulation medium. The mold temperature control machine with water as the thermal medium can reach a high temperature of 180 ℃, and its temperature control range far exceeds the boiling point of water, which can be called an ultra-high temperature water temperature machine. The mold temperature machine that uses heat transfer oil as the heat transfer medium is an oil temperature machine. As heat transfer oil is a type of heat carrier oil, it has the properties of resistance to thermal cracking and chemical oxidation, good heat transfer efficiency, fast heat dissipation, good thermal stability, high heating temperature, and can reach up to 350 degrees Celsius. Choose water or oil as the heat transfer medium, and the high temperature of water can reach 180 degrees** The high temperature can reach 350 degrees. Unique heating design, temperature self-control, quickly reaching the temperature requirements of various products. The temperature rise and fall speed is fast, which can thoroughly remove surface moisture and oil stains, prevent the possibility of pores, and prevent the residual internal pressure of plastic due to sudden cooling during extrusion. The temperature is precise, uniform, and stable, which can eliminate the significant temperature difference formed when the cold wire enters the high-temperature head and comes into contact with the plastic at the mold mouth, avoiding fluctuations in plastic temperature and extrusion pressure, thereby stabilizing the extrusion volume and ensuring extrusion quality.
Characteristics of Extrusion Roller Mold Temperature Machine
Good thermal conductivity, no pollution, and easy access to water resources.
Safe, reliable, and cost-effective.
One time molding produces high-quality products, reducing the need for trial molding materials.
Accelerate production progress, reduce energy consumption, and save energy.
Application of Extrusion Roller Mold Temperature Machine in the Industry
| ✅ | Plastic and rubber industry | Hot pressing, rolling, extrusion, vulcanization forming |
| ✅ | Petroleum and Chemical Industry | Aggregation, condensation, distillation, melting, dehydration, forced insulation |
| ✅ | oil industry | Temperature control and heating of reaction vessels for fatty acid distillation, oil decomposition, concentration, esterification, vacuum deodorization, etc |
| ✅ | synthetic fiber industry | Aggregation, melting, spinning, stretching, drying |
| ✅ | Textile printing and dyeing work | Heat setting roller heating, drying room heating, heat capacity dyeing |
| ✅ | Nonwoven industry | non-woven fabric |
| ✅ | Pharmaceutical industry, feed industry | bake |
| ✅ | Paper industry | Dry and corrugated paper processing |
| ✅ | wood industry | Multi laminated board, fiberboard pressure forming, laminated board heating, hot pressing board heating, hydraulic press temperature control, wood drying |
| ✅ | Building materials work | Drying gypsum board, heating asphalt, and curing concrete components |
| ✅ | Machinery industry | Spray painting, printing drying, die-casting |
| ✅ | food industry | Oven heating, sandwich pot heating |
| ✅ | Air conditioning industry | Heating for industrial plants and civil buildings |
| ✅ | Road construction industry | Asphalt melting and insulation |
| ✅ | Light industry, raw material processing, electronic products | Production lines for ink, laundry detergent, lithium batteries, LED lights, etc |
| ✅ | electroplating industry | Galvanized, chrome plated |
| ✅ | Printing | Dyeing temperature control, drying |
| ✅ | Other industries that require heating and constant temperature |
Extrusion Mold Temperature Machine _ Extrusion Roller Mold Temperature Machine Service Process
💯 Xingde Machinery provides you with efficient and thoughtful service experience, solving your temperature control problems! 💯
◆ Professional and technical personnel conduct research to comprehensively understand the actual needs of customers ◆ Free consulting services and feasible technical selection plans ◆ Coordinated on-site inspections to confirm models ◆ Nationwide door-to-door delivery, strong freight logistics support ◆ Logistics tracking to ensure timely delivery ◆ Irregular customer follow-up, tracking after-sales service ◆ One year warranty for the entire machine, lifelong maintenance and upkeep!
📞 technical advice
📝 scheme design
💰 Cooperation negotiation
🔧 Customized production
🚚 Logistics delivery
👨 Installation and debugging
🏫 Technical training
📅 life service
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